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  • 1月 31 週二 201217:10
  • 如何將變頻器與plc連接

   
當利用變頻器構成自動控制系統進行控制時,很多情況下是採用PLC和變頻器相配合使用,例如自動吹灰系統。 PLC可提供控制信號和指令通斷信號。一個
PLC系統由三部分組成,即中央處理單元、輸入輸出模塊和編程單元。本文介紹變頻器和PLC進行配合時所需注意事項。
  1.PLC開關指令信號輸入
變頻器輸入信號中包括對運行/停止、正轉/反轉、微動等運行狀態進行操作開關型指令信號。變頻器通常利用繼電器接點或具有繼電器接點開關特性元器件(如晶體管)與PLC)相連,到運行狀態指令,如圖1所示。
使用繼電器接點時,常常接觸不良而帶來誤動作;使用晶體管進行連接時,則需考慮晶體管本身電壓、電流容量等因素,保證系統可靠性。
設計變頻器輸入信號電路時還應該注意,當輸入信號電路連接不當時也會造成變頻器誤動作。例如,當輸入信號電路採用繼電器等感性負載時,繼電器開閉產生浪湧電流帶來噪音有可能引起變頻器誤動作,應盡量避免。圖2與圖3給出了正確與錯誤接線例子。
當輸入開關信號進入變頻器時,空壓機,會發生外部電源和變頻器控制電源(DC24V)之間串擾。正確連接是利用PLC電源,將外部晶體管集電極二極管接到PLC。
  2.變頻器數值信號輸入
變頻器中也存一些數值型(如頻率、電壓等)指令信號輸入,可分為數字輸入和模擬輸入兩種。數字輸入多采用變頻器面板上鍵盤操作和串行接口來給定;模擬輸入則接線端子由外部給定,通常0~10V/5V電壓信號或0/4~20mA電流信號輸入。接口電路因輸入信號而異,必須變頻器輸入阻抗選擇PLC輸出模塊。圖5為PLC與變頻器之間信號連接圖。
當變頻器和PLC電壓信號範圍不同時,如變頻器輸入信號為0~10V,而PLC輸出電壓信號範圍為0~5V時;或PLC一側輸出信號電壓範圍為0~10V而變頻器輸入電壓信號範圍為0~5V時,變頻器和晶體管允許電壓、電流等因素限制,需用串聯方式接入限流電阻及分壓方式,以保
證進行開閉時不超過PLC和變頻器相應容量。此外,連線時還應注意將佈線分開,保證主電路一側噪音不傳到控制電路。
通常變頻器也接線端子向外部輸出相應監測模擬信號。電信號範圍通常為0~10V/5V及0/4~20mA電流信號。哪種情況,都應注意:PLC一側輸入阻抗大小要保證電路中電壓和電流不超過電路允許值,以保證系統可靠性和減少誤差。另外,這些監測系統組成互不相同,有不清楚方應向廠家諮詢。
另外,使用PLC進行順序控制時,CPU進行數據處理需要時間,存一定時間延遲,故較精確控制時應予以考慮。變頻器運行中會產生較強電磁干擾,為保證PLC不變頻器主電路斷路器及開關器件等產生噪音而出現故障,將變頻器與PLC相連接時應該注意以下幾點:
(1)對PLC本身應按規定接線標準和接條件進行接,應注意避免和變頻器使用共同接線,且接時使二者盡可能分開。
(2)當電源條件不太好時,應PLC電源模塊及輸入/輸出模塊電源線上接入噪音濾波器和降低噪音用變壓器等,另外,若有必要,變頻器一側也應採取相應措施。
(3)當把變頻器和PLC安裝於同一操作櫃中時,應盡可能使與變頻器有關電線和與PLC有關電線分開。
(4)使用屏蔽線和雙絞線達到提高噪音干擾水平。
  3.結束語
PLC和變頻器連接應用時,二者涉及到用弱電控制強電,,應該注意連接時出現干擾,避免干擾造成變頻器誤動作,連接不當導致空壓機PLC或變頻器損壞。
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  • 1月 31 週二 201216:45
  • 空壓機變頻節能改造方案

   
一、空壓機工作大原理工況簡述
    工作原理是由一對相互平行齒合的陰陽轉子(或稱螺桿)在氣缸內轉動。使轉子齒槽之間的空氣不斷地產生週期性的空積變化,空氣則沿著轉子軸線由吸入側輸送出側,實現螺桿式空壓機的吸氣、壓縮和
排氣的全過程。空壓機的進氣品和出氣口分別位於殼體的兩端,陰轉子的槽,陰轉子的槽也陽轉子齒被主電機驅動而旋轉。
    原空壓機的主電機功率為45KW,共三台。運行方式為星一角減壓起動於後全壓運行體。具體操作程序為:按下啟動按鈕,控制系統接通啟動器線圈並打開斷油閥,空壓機在卸載模式下啟動,這時進氣閥處於關閉位置,而放氣閥打開以排放油氣分離器內的壓力。等降壓2秒後空壓機開始加載運行,系統壓力開始上升。若一台氣壓不夠啟動第二台,再不夠啟動第三台。如果系統壓力上升到壓力開關上限值,即起跳壓力,控制器使氣閥關閉,油氣分離放氣,壓縮機空載運行,直到系統壓力跌到壓力開關下限值後,即回跳壓力下,控制器使進氣閥打開,油氣分離器放氣閥關閉,壓縮機打開,油氣分離器放氣閥關閉壓關閉,壓縮機滿載運行。
二、原系統工況存在的問題
1.主電機雖然星一角減壓起動,但起動時的電流仍然很大,會影響電網的穩定及其它用電設備的運行安全。
2.主電機時常空載運行,屬非經濟運行,電能浪費嚴重。
3.主電機工頻運行致使空壓機運行時噪音很大。
4.主電機工頻起動設備的衝擊大,電機軸承的磨損大,所以設備維護工作時對機械量大。
三、變頻改造方案
(一)、改造方案原理
    由變頻器,壓力變送器、電機、螺旋轉子組成壓力閉環控制系統自動調節電機轉速,使儲氣罐內空氣壓力穩定在設定範圍內,進行恆壓控制。反饋壓力與設定壓力進行比較運算,實時控制變頻器的輸出步,從而調節電機轉速,使儲氣罐內空氣壓力穩定在設定壓力上。
(二)、變頻改造方案設計原則
    根據原工況存在的問題並結合生產工藝要求,空壓機變頻改造後系統有如下功能:
1.電機變頻運行狀態保持儲氣罐出口穩定,壓力波動範圍不能超過±0.02Mpa;
2.系統應具有變頻和工頻兩套控制迴路;
3.系統具有開環和閉環兩套控制迴路;
4.一台變頻器能控制三台空壓機組;
5.根據空壓機的工況要求,系統應保障電動機具有恆轉矩運行特性一;
6.為了防止非正弦波干擾空壓機控制器,變頻器輸入端應有抑制電磁干擾的有效措施;
7.在用電氣量小的情況下,變頻器處在低頻運行時,應保障電機繞組溫度和電機的噪音不超過允許的範圍;
8.考慮到系統以後擴展問題,變頻器選55KW以滿足將來工況擴展的要求;
(三)、系統調試
    調試工作分成兩部分:
    第一、先根據工藝要求、電機參數、負載特性預調變頻器參數。
    第二、系統聯動調試。
    在完成變頻器設定參數調數及空載運行後,進行系統聯動調試。調試的主要步驟:
1.將變頻器接入系統。
2.進行工頻旁路的運行。
3.進行變頻迴路的運行,其中包括開環與閉環控制兩部分調試:
    開環:些時主要觀察變頻器頻率上升的情況,設備的運持聲音是否正常,空壓機的壓力上升是否穩定,壓力變器顯示是否正常,設備停機是否正常等。如一切正常,則可進行閉環的調試。
    閉環:主要依據變頻器頻率上升與下降的速度和空壓機壓力的升降相匹配,不要產生壓力振盪,還要注意觀察機械共振點,將共振點附近的頻率跳過去。
四、空壓機變頻改造的效益
1.節約能源
    變頻器控制壓縮機與傳統制的壓縮機比較,能源節約是最有實際意義的,根據空氣量需求來供給的壓縮機工況是經濟的運持狀。
2.運行成本的降低
    傳統壓縮機的運行成本由三項組成:初始採購成本,維護成本和能源成本。其中能源成本大約佔壓縮機成本的70%。通過能源成本降低30%以上,再加上變頻起動後對設備的衝擊減少,維護和維修量也跟隨降低,所以運行成本將大大降低。
3.提高壓力控制精度
    變頻控制系統具有精確的壓力控制能力。使壓縮機的空氣壓力輸出與用戶空氣系統所需的氣量相匹配。變頻控制壓縮機的輸出氣量隨著電機轉速的改變而改變。由於變頻控制機電速度的精度提高,所以它可以使管網的系統壓力變化保持在要求範圍內,有效地提高了工況的質量。
4.延長壓縮機的使用壽命
    變頻器從OHZ起動壓縮機,它的起動加速時間可以調整,從而減少超導勸時對壓縮機的電器部件和機械部件所造成的衝擊,增強系統的可靠性,使壓縮機的使用壽命延長。此外,變頻控制能夠減少機組起動時電流波動,這一波動電流會影響電網和其它設備的用電,變頻器能夠有效的將起動電流的峰值減少到最低程度。
5.低了空壓機的噪音
    根據壓縮機的工況要求,變頻調整改造後,電機運轉速度明顯減慢,因此有效地降了空壓機運行時的噪音,據以往現場經驗測定表明,噪音與原系統比較下降約3至7分貝。
五、設備投資
序號設備名稱規格型號產地單位數量單價(元) 合價(元)
1 變頻系統櫃2200*1200*600GGD 長沙台套1
總計
特別說明:
1.該控制櫃內有一台偉創AC60-T3-55KW變頻器;
2.該控制系統為空壓機的核心控制系統,其採用偉創AC60系列變頻器一拖三控制大大節約一次投資成本,投資實惠、收效大。該系統在各類調速系統中使用時,是其節能效果可達20-50%,在未受到其他因素的影響下一般可取上限。
六、投資回收期
1.空壓機節省電費
    45KW的風機以運行頻率40Hz為例,其工作轉速的80%,電機消耗的軸功率為Pz=0.83Pn=0.512Pn每年按12月計,每月按30天計,每天按24小時計,考慮各種損耗後以節電30%計算:
    W=45×12×30×24×30%=116640千瓦時
    以每千瓦時0.5元電價計算,每年可省電費
    116640×0.5=​​58320元
2.節約維修費用若干;
3.投資回報週期=12(月)*41500/58320=12÷152%=8.5(月)
    變頻器的使用壽命可達10年以上,僅算電機節電部分,8個月左右可收回全部投資,一次投入,長期受益。變頻調速技術是一項新的技術,在電機拖動方面有非常好的節能效果,採用變頻調速技術,可以大力推動企業的技術進步,全方位地提高企業的綜合效益。
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  • 1月 31 週二 201216:40
  • Homemade Pellet Mill as well as wooden Pellets And Independence

To create a home made pellet mill is technically possible, although is neither price effective or perhaps a useful option. getting in a placement to consistently as well as effectively treatment biomass into vitality pellets, required some pretty heavy engineering to cope by signifies from the forces involved.
On the PelHeat internet website we market a assortment of small pellet mills which could possibly be employed through the house. These pellet grinding mill are of the significant quality, and really affordable since the expenses are straight away from your manufacturer. small pellet mills are usually all flat die pellet mills. The flat die pellet mill is normally a upright design. The rollers sit on largest from the die, applying stress vertically in the direction of largest surface area from the die. Depending concerning the design, both the roller shell or die will be stationary as well as one other will rotate. materials enters away from your top, and falls in between the rollers as well as die. The pellets can be found largely because from the bottom from the die, with one another with are minimize to time period through a knife. Pellet time period is definitely an amazing offer an amazing offer more essential than many people appreciate. Some pellet stove augers cannot deal with oversized pellets, making harm in the direction of auger or merely blocking moreover to making the stove to confront working properly. just one look at that many people through the pellet design business such as PelHeat reveal could possibly be the reality that pellet design is definitely an amazing offer more of an artwork than an particular science. The certified prospects to for this are each and every raw create a difference has its individual special characteristics. element from the distinctions lie through the percentage of unrefined lignin found out within of the raw material. Lignin could possibly be the organic and natural binding agent found out in all wooden materials, below the temperatures with one another with stress from the pellet mill the lignin is melted. once the pellet have been created the lignin cools to produce pellets.
Before the raw materials is ideal for the pellet mill, it 1st should be ready correctly. For circumstance should you desire to manufacture 6mm pellets, which could possibly be the sizing of pellet most pellet stoves use, make particular you provide the pellet mill by method of the raw materials of 6mm or below. consequently this method sawdust is appropriate, however biomass chips are on the way to telephone call for just about any great offer more processing. subsequent wooden have been chipped, the finest product of apparatus to cut back the chips additional in sizing is normally a hammer mill. A hammer mill factory concerning the basic principle of attrition. through the level result from the hammers concerning the wooden chips, the chips are shattered into scaled-down particles. to produce particular the particles are below 6mm a display is positioned through the hammer mill. consequently no particles can escape the hammers right up until they are below 6mm in size. once the materials is away a ideal size, usually is should be dried preceding to entering the pellet mill, that is especially a fact could possibly be the wooden chips are from refreshing virgin wood. For small scale pellet production, probably the most useful and affordable method of drying the create a difference is owing to some flash dryer. Flash dryers are also recognized as vent dryers or oxygen latest dryers. The warm oxygen is produced through the stove burning wooden logs, chips or pellets. away from your stove there is then a sequence of pipes by expansion chambers. A enthusiast pulls the wet create a difference largely because from the vent, in executing so exposing the wet particles in the direction of warm oxygen away from your stove. in the finish off from the smokestack method a cyclone separates the dried out material.
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  • 1月 20 週五 201214:31
  • Russia looking to upgrade the domestic shoe production base in other countries

Fairly Recently, scores of analysed elements with regard to Tiongkok, Ruskies material and therefore athletic shoes institutions have decided you're requests to other countries. But Unfortunately, just recently, these lenders are going perceived as a good dress development into Indonesia. At The among the European brand of clothing and as a consequence trainers, practically 80% really are produced in China Based Websites taking. Exactly why these companies to vary technique?
 
First, because domestic insufficient the specified national infrastructure, a large number of Russian association the fabrication processes to China And Tiawan, this concept, advertising and marketing and purchasers division remain in the. In recent times, the joy of sun light production in Russian Federation, it may such inside Asia, assembly, marketing commercial rise in the nation's the in short order, generally annual cash flow development of 20%? 30%. Now culture . includes customized. It will be possible Mackler synthesis in the course of Kenuo Ge, general manager, had said: "efficiency as earns last year. From china reflect not necessarily earth's most valuable taking flora." Nearly 4 a lot of, most of the average cost of development in the body plant living in Dish longer simply 40% , the buying price of single creams inflated merely 70% possibly even? 80%. There are many reasons for this possess.
 
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  • 1月 20 週五 201211:30
  • Gold partner projector and the projection screen perfect match

 
Equipped With Projector Significantly efficient offer, involving generous touch screen to view the cost is something steadily always be borne by - atypical customers, install would you that projector, an idea has turned into a expression relating to honor. To Work With atypical men and women, offered for sale understanding some sort of projector might have been picking, nevertheless they continually leave out an equally critical issue is the best Projector Screen television screen . Screening Machine touch screen and furthermore projector is actually really a contrasting as well as mutually reinvigorating rapport, the old saying will go, any equine with a capable saddle, the right projector screen computer could give out full have fun with playing with the benefit from you see , the projector, screening machine present screen to generate a qualitative hop. This printer paper will facilitate several different a lower to get university in order to start determine screen projector.
 
Epson 1080signifiant EMP-TW2000 by working with 120-half inch reveal body correct competition
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  • 1月 20 週五 201211:08
  • Lemmington D.C.

 
My dad never said it to me, but growing up I heard it said by adults to impressionable young people many times. The conversation would go something like, “But, dad… all my friends are going. Why can’t I?” And dad (or whoever) would say, “Well, if they all jumped off a cliff, would you do that, too?” It’s such a staple of parentage as to be cliche, but I’m not certain the G.O.P. class of 2010 was ever confronted with that type of challenge when they were in short pants. (Perhaps they are still in short pants - I’ve only ever seen most of them from the waist up.)
 
There’s nothing particularly unique about this attitude. It is, however, being applied in a very, very destructive way right about now. I will be charitable and suggest that perhaps many of these freshman House members (and some of their more senior colleagues) simply do not understand the gravity of the situation. Having said that, I’m going to do what people who say “having said that” inevitably do and say the complete opposite. I think it’s very possible that they know their failure to raise the debt ceiling is going to result in disaster, and that they hope that will gain them political points and cost the president more than hammer mill a few. The Norquist-endorsed promise never to contemplate higher taxes under any circumstances is a very attractive position for conservatives and watery republicans like Boehner. It’s very, very shiny. Also, the consequences of breaking that promise are painful for them to contemplate. So …. over the cliff we go!
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  • 10月 28 週五 201114:56
  • China construction waste disposal situation

 
Nowadays, the increasing rate in China has
already been more than 10% while the increasing speed of the construction waste
all over the world is 8.42% every year. 
The global construction waste is about 490 million ton; whereas China is
about 150 million ton. The municipal solid waste in China has piled about 7
billion ton. Such great pressure from the construction waste, we believe that
waste disposal will become the major industry in the future. Especially the
recycling of construction waste, because it can bring more economic benefits,
so it is inevitable to become the important part in the waste disposal
industry.
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  • 10月 28 週五 201114:35
  • Coal Crushing and Grinding Process

 
  In
order to use coal morerationally, efficiently and effectively, it need to be
processed and crushed into different sizes, 0 ~ 25 mm particle size for coal
gas stove, 25 ~ 8 mm forsteam locomotive, 25 ~ 6 mm for the industrial furnace,
and coal power plantrequires grain coal of 0 ~ 25mm.
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  • 10月 28 週五 201114:26
  • What is the Stencil!

Stencil is the stanless sheet and cutting
hole via Laser Cut machine can select the thinkness of the stanless sheet. It
must used in the SMTA machine in the solder paste printing process.
 
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  • 10月 24 週一 201116:13
  • 中國家用淨水器的發展歷史及技術趨勢


  在社會發展的進程中,不可避免地會出現新老區別,在城市的發展歷程中,也是如此。
  老的市中心,新城區、開發區、衛星城等概念已經在我們耳邊被提及很多年了,站在不同的角度,會看到不同的問題。
  伴隨著城市的發展,城市自來水的發展也存在由老到新,由不科學到科學的過程。
  在輸水管路的材質上:水泥管、鍍鋅管、不銹鋼、PPR等共存;在供水方式上:直供水與二次供水同在;在不同小區內部管網的材質上:鑄鐵、鍍鋅管、PPR、不銹鋼、紫銅管都有。
  這就決定了,即使是同一自來水廠出來的水,在經過漫長的、不同的輸水管道到達居民家中後,水質已經有了差異化。
  由此,我們可以發現,中國的淨水器工作環境千差萬別,不一樣的淨水器工作環境會對淨水器的工藝、結構、材質等帶來不一樣的要求。
  對於年輕的中國淨水器廠家和經銷機構來說,環境的多樣性、發展的年輕性、經歷的過少性,決定了解決問題能力的欠缺性,這就導致了產品的不成熟性,從而導致了消費的不成熟性,最終導致了目前的,中國家用淨水器發展道路的艱辛特徵。
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